Predictive maintenance is focused on predicting tomorrow’s condition based on today’s data in order to avoid unplanned maintenance and reduce overall maintenance costs.
At its core, it measures asset health through integrated technology applications for the early detection of component failures.
Improve your asset maintenance strategy using best-in-class methods, processes, and technical applications.
Accelerating digital transformation across your facility to improve asset uptime, bolster safety and increase customer satisfaction at the lowest possible costs.
Providing talent augmentation for your short and long term maintenance and reliability engineering projects.
Need help sourcing and retaining your human capital? Our team of talent specialists can quickly provide strong candidates to fill your skills gaps.
Uplift your teams’ skills. We offer a wide range of certified training curriculum that is oriented to industrial applications for reliability professionals and experts in predictive maintenance in all types of industrial environments.
Products
The Wi-care series of products provide high-performance wireless vibration, temperature and continuous monitoring system support. When combined with I-see™, the cloud-based analytical platform, it provides a complete Maintenance 4.0 solution.
The Wi-care™ PURE (Portable Unit for Route Expertise) is an advanced vibration measurement data collector designed and developed to help close the gap in using a portable device that could share the same database as all of our online tools for use for both beginners and for expert users.
I-see is a secure, web-based plug and play platform designed in-house by I-care engineers.
This platform offers users the ability to focus on machine health, making field and data analytics work easier and more efficient.
About
At I-care, our proven predictive maintenance technologies, services, and diverse asset management solutions ensure industrial machines around the world are more productive, safer, and environmentally friendly.
We service thousands of customers in all major industry sectors including Chemicals, Food, Energy, Materials, Oil and Gas and Pharmaceutical
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At I-care, we know maintenance and reliability and are happy to share our knowledge, insights and industrial happenings to assist you on your improvement journey. We welcome you to explore:
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Start at End: Choose Analytics Before Implementing Wireless Vibration Monitoring
Start at End: Choose Analytics Before Implementing Wireless Vibration Monitoring
Start at End: Choose Analytics Before Implementing Wireless Vibration Monitoring
Analytics are key to competing successfully in theIndustry 4.0global environment. The Industrial Internet of Things (IIoT) promises to deliver accurate predictive analytics that minimizes expensive plant downtime by ensuring maintenance happens before assets fail. That’s a powerful, transformative result from a few hundred sensors linked by cellular connectivity. Too often, the end result falls far short of the promise. Are industry executives’ expectations too high, or is implementation missing the mark? Based on our experience of monitoring more than 4.3 million industrial assets, we think failure to deliver is all about analytics – actionable analytics.
All too often, companies with industrial assets spend more time deciding which wireless sensors they’ll use rather than strategically choosing the analytics they’ll monitor. Unfortunately, it’s not until the end of the five-phase implementation process that industrial executives discover they are receiving detailed analytics that are either not actionable, don’t matter or both. Teams find they are inundated with data and asset failure rates are the same or, worse yet, higher.
The most efficient and effective way to avoid this disappointing result is to focus on analytics first and implementation second when moving to a wireless vibration monitoring system like our Wi-care™ product series.
All rotating assets have vibration that is captured in a raw signal resembling a waveform. The waveform, which resembles an EKG showing the electrical activity of a human heart, reports on a variety of potential issues related to machine health. However, not all measurements have value. Specific peaks in the waveform report the frequency and amplitude of each plotted component, associating peaks with imbalance, misalignment and looseness. Most often, pump, bearing and gear failures lead to unscheduled downtime. In 70% of these outages, lubricant failure is found to be the root cause of the downtime. The difficulty comes in that lubrication failures are more difficult to detect and can easily be overlooked by standard sensors. As sensors’ detection capabilities rise, so do their cost, which makes cost justification analyses invaluable as industrial executives weigh in on which analytics are reliable enough to be affordably monitored.
Vibration Monitoring Solution: Considerations for Choosing On-premise or the Cloud
Determining where you will host the wireless vibration monitoring solution, either on-premise or in the cloud, requires a deep understanding of your options and the impact of the options you choose. For example, industrial executives need to consider their choice from eight different perspectives, including security, compliance, compatibility, hardware, licensing, maintenance and management, uptime and analysis responsibility, to minimize installation surprises.
The following chart spells out the responsibilities associated with these two common approaches:
Choosing to host an on-premise vibration monitoring solution puts the majority of operational responsibility on your organization. While cloud providers take many of the hosting responsibilities on themselves, you’ll lose some of the control that is inherent in having the vibration monitoring solution on site.
In a future blog post, we will discuss implementation tips based on a five-stage launch cycle and how analytics and implementation go hand in hand.
If you have questions about which approach is more appropriate for your organization, Contact us and request a call from one of our solution experts.
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